Sustainable recycling of (Carbon) Fibre Composites and biomass waste to valued added CarbonGreen products

Reference: LIFE20 ENV/NL/000200 | Acronym: LIFE CarbonGreen

PROJECT DESCRIPTION

BACKGROUND

There are a number of different carbon waste streams without a suitable recycling solution, for example: surplus manure in agriculture, biomass residues from agricultural processes and wood waste, spent activated carbon from industrial processes contaminated with persistent organic pollutants, and Carbon (Glass) Fibre Reinforced Polymer Composites (CFRP and GFRP) waste from end-of-life components from automotive, aerospace and wind energy. There are, for instance, no easy ways of recycling wind turbine blades. The conventional approach has been landfilling, incineration or recovery by using cement co-processing technology. However, none of these are sustainable approaches. If no suitable solution is found, it may hamper further expansion of the use of wind turbines. This is particularly alarming as end-of-life wind turbines are expected to reach 50 kton/y in 2020 and 100 kton/y by 2034. The experimental “ThorSpin” process is a promising new technology for recovering and recycling CFRP and GFRP.


OBJECTIVES

The overall objective of the LIFE CarbonGreen project is to scale-up the “ThorSpin” process and demonstrate its cost-effectiveness and value to convert Carbon (Glass) Fibre Reinforced Polymer Composites (CFRP and GFRP) waste from end-of-life wind turbines and other carbon rich waste streams (biomass, manufacturing scrap) into into high-value micro-carbon.  The ThorSpin process is based on energy-efficient and waste-less mechanical chemistry technology, which has been developed by the project partners. Micro-carbon will be used to produce its CarbonGreen (CG)-products. The project also aims to optimize and characterise these CG-products to ensure their market acceptance by different industries. It is expected that the technology will reach TRL 8 at project end and demonstrate the feasibility of the ThorSpin and CG-products in real-world environments.

The project supports the Roadmap to a Resource Efficient Europe, the implementation of the Circular Economy Action Plan, the European Green Deal, the Waste Framework Directive, and the Water Framework Directive.


RESULTS

Expected results:

During its lifetime, the project is expected to:

  • Contribute to greenhouse gas (GHG) reductions of more than 14 000 tons CO2 equiv.;
  • Waste reduction of 1 750 tons;
  • Demonstrate pollutant removal in indoor air, biogas and water with products that use activated carbon produced/regenerated using the proposed technology.

The project contributes towards the implementation of the Water Framework Directive by offering a cheaper and environmentally more beneficial alternative to produce and regenerate activated carbon used in the treatment of wastewater. It is expected to bring to market financially viable technology that will prevent waste generation, by converting waste into high-value products that are commonly used and have a significant market demand.

 

ADMINISTRATIVE DATA


Reference: LIFE20 ENV/NL/000200
Acronym: LIFE CarbonGreen
Start Date: 01/09/2021
End Date: 31/08/2024
Total Budget: 3,756,906 €
EU Contribution: 1,362,795 €
Project Location:

CONTACT DETAILS


Coordinating Beneficiary: BlueXPRT BV
Legal Status: PCO
Address: Bultsweg, 90, 7532 XJ, Enschede, Nederland
Contact Person: Ludwin Daal
Email: ludwin.daal@blue-expert.com
Tel: 31615063340
Website: http://www.blue-expert.com


LIFE Project Map

ENVIRONMENTAL ISSUES ADDRESSED

THEMES

  • Waste recycling
  • Circular economy and Value chains
  • Resource efficiency
  • Industrial waste

KEYWORDS

  • waste water treatment
  • indoor air pollution
  • recycling
  • greenhouse gas

TARGET EU LEGISLATION

  • Directive 2000/60 - Framework for Community action in the field of water policy (23.10.2000)
  • Directive 75/442/EEC -"Waste framework directive" (15.07.1975)
  • COM(2015)614 - "Closing the loop - An EU action plan for the Circular Economy" (02.12.2015)

BENEFICIARIES

Name Type
BlueXPRT BV Coordinator
Reimer(Alfred Reimer GmbH), Germany Participant
WPS(Wind plus Sonne GmbH), Germany Participant
LKH(Luftkurholz BV), Netherlands Participant
Vattenfall(Vattenfall Duurzame Energie NV Windpark IJsselmeerdijk Dronten BV), Netherlands Participant
Aimen(Asociacion de investigacion metalurgica del noroeste (Aimen)), Spain Participant

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