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New and environmentally friendly OSB panels

Reference: LIFE05 ENV/L/000047 | Acronym: ECOSB

PROJECT DESCRIPTION

BACKGROUND

Oriented strand boards (OSB) are wood-based panels, built of three layers of strands bonded with a resin. The panels are used mainly in construction, roofing or as packaging material. The current technology used to manufacture OSB panels causes the emission of volatile organic compounds (VOCs) during the production process, as well as during the use of the panels. These emissions come mainly from the wood used, and vary according to the wood species and its growing conditions.


OBJECTIVES

The project aimed to implement a new environmentally-friendly production process for its engineered wood-based panels. The process, which is based on an innovative drying system, targeted a substantial reduction of VOC emissions during the production and use phases and would therefore have a positive impact on the whole product lifecycle. In addition, its implementation would lead to significant reduction of carbon dioxide (CO2) and carbon monoxide (CO) emissions during the production phase.


RESULTS

The ECOSB project was successfully implemented by Kronospan, in collaboration with its partner, WKI (Fraunhofer-Institut für Holzforschung – Wilhelm Klauditz Institut, Germany). The company’s innovative drying system, which recycles exhaust fumes and gases, allowed it to dramatically reduce VOC emissions by 95% or more. It also reduced energy consumption and greenhouse gas emissions from the plant by 10 to 20% and reduced the smell emanating from the production plant by around 40%. Moreover the technology has also allowed the company to reduce costs by around 3.5%. The technology, which has been successfully adopted at Kronospan's plant in Luxembourg, is likely to be adopted by other OSB production plants, in the Kronospan group, but also in the rest of the OSB industry. Finally, the company has been awarded a national environmental prize for industry 2007 by FEDIL, a Luxembourg association representing the construction and business services' sectors. Further information on the project can be found in the project's layman report and After-LIFE Communication Plan (see "Read more" section). This project has been awarded the title of "Best of the Best" from a shortlist of 22 "Best" LIFE Environment projects in 2008-2009.The ECOSB project was successfully implemented by Kronospan, in collaboration with its partner, WKI (Fraunhofer-Institut für Holzforschung – Wilhelm Klauditz Institut, Germany). The company’s innovative drying system, which recycles exhaust fumes and gases, allowed it to dramatically reduce VOC emissions by 95% or more. It also reduced energy consumption and greenhouse gas emissions from the plant by 10 to 20% and reduced the smell emanating from the production plant by around 40%. Moreover the technology has also allowed the company to reduce costs by around 3.5%. The technology, which has been successfully adopted at Kronospan's plant in Luxembourg, is likely to be adopted by other OSB production plants, in the Kronospan group, but also in the rest of the OSB industry. Finally, the company has been awarded a national environmental prize for industry 2007 by FEDIL, a Luxembourg association representing the construction and business services' sectors. Further information on the project can be found in the project's layman report and After-LIFE Communication Plan (see "Read more" section). This project has been awarded the title of "Best of the Best" from a shortlist of 22 "Best" LIFE Environment projects in 2008-2009.

ADMINISTRATIVE DATA


Reference: LIFE05 ENV/L/000047
Acronym: ECOSB
Start Date: 17/01/2005
End Date: 16/12/2007
Total Eligible Budget: 1,363,042 €
EU Contribution: 417,103 €

CONTACT DETAILS


Coordinating Beneficiary: Kronospan Luxembourg S.A.
Legal Status: PRI
Address: Zone Industrielle Gadeerscheier/Pafewee, L_4902, Sanem,


LIFE Project Map

ENVIRONMENTAL ISSUES ADDRESSED

THEMES

  • Air pollutants
  • Wood - Furniture
  • Eco-products design
  • Building

KEYWORDS

  • emission reduction
  • volatile organic compound
  • industrial process
  • wood product

TARGET EU LEGISLATION

  • Directive 1999/13 - Limitation of emissions of volatile organic compounds due to the use of organic solvents in certain activities and installations (11.03.1999)
  • "Kyoto Protocol to the United Nations Framework Convention on Climate Change - Declaration Official Journal L 130, 15/05/2002 "

PARTNERSHIPS

Name Status Type
 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V., Germany ACTIVE Participant
 Kronospan Luxembourg S.A. ACTIVE Coordinator

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