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Low-carbon concrete: replacing cement by an innovative binder from incinerator bottom ash

Reference: LIFE19 CCM/NL/001219 | Acronym: LIFE MIBA FILLER

PROJECT DESCRIPTION

BACKGROUND

Concrete production contributes to 5-8% of annual global greenhouse gas emissions. For instance, in 2015, it generated around 2.8 billion tonnes of CO2 emissions. This impact is mainly caused by the use of cement as a binder. There istherefore an urgent need for alternative materials to replace cement in concrete production. Waste materials, such as the ash remaining after the burning of municipal waste, may have good potential for use as a binder to make concrete.


OBJECTIVES

LIFE MIBA FILLER aims to demonstrate a breakthrough climate-change mitigation technology for the concrete industry. If successful, it may involve replacing cement with a low-carbon binder obtained by converting Municipal waste Incinerator Bottom Ash (MIBA) into a high-value cementitious filler.

The project team will:

  • Provide sound evidence of the effectiveness of LIFE MIBA FILLER as a climate change mitigating technology;
  • Introduce a business model for small/medium sized Municipal Solid Waste Incinerators (MSWIs) by producing the new concrete filler close to both available resources and customers;
  • Introduce a novel concept of urban mining, where all municipal solid waste is converted touseful products; and
  • Disseminate LIFE MIBA FILLER results to authorities and professionals throughout the EU.

    Cement manufacture is an energy-intensive industry targeted by the EU Emissions Trading System (ETS). Specifically, LIFE MIBA FILLER technology implements actions with an impact on energy and greenhouse gas intensive industrial production. In addition, the project addresses the Waste Framework Directive (2008/98/EC) by promoting the upcycling of bottom ash to cement filler, the Landfill Directive (1999/31/EC) as waste is turned into a resource, and the Directive on the management of waste from extractive industries (2006/21/EC) by reducing the extraction of limestone and metal/metal ore.


    RESULTS

    Expected results: The expected results at the end of the LIFE MIBA FILLER project are:

  • Reduction of CO2-emissions by 8 423 ton;
  • Valorisation of 40 000 ton of MIBA;
  • Prevention of landfilling of 6 000 ton of MIBA;
  • Production of 30 000 ton of cementitious filler; and
  • Recovery of 260 ton of additional metal.
  • In addition to these quantifiable results, LIFE MIBA FILLER will result in:

  • Successful demonstration of LIFE MIBA FILLER as a cost-effective climate change mitigation technology;
  • Dissemination of project results amongst stakeholders, specific target audiences and the general public;
  • Certification of LIFE MIBA FILLER in five EU countries;
  • Replicability and transferability plan; and
  • A business plan for commercialisation of LIFE MIBA FILLER.
  • ADMINISTRATIVE DATA


    Reference: LIFE19 CCM/NL/001219
    Acronym: LIFE MIBA FILLER
    Start Date: 01/07/2020
    End Date: 31/12/2025
    Total Eligible Budget: 8,554,326 €
    EU Contribution: 3,192,377 €

    CONTACT DETAILS


    Coordinating Beneficiary: Blue Phoenix Group B.V.
    Legal Status: PCO
    Address: Watermanweg 106A, 3067 GG, Rotterdam,
    Contact Person: Mark van Sleeuwen
    Email: Send Email
    Website: Visit Website


    LIFE Project Map

    ENVIRONMENTAL ISSUES ADDRESSED

    THEMES

    • End-of-pipe treatment - Landfilling
    • Municipal waste (including household and commercial)
    • Energy production and supply
    • GHG reduction in EU ETS sectors
    • Non-metallic minerals

    KEYWORDS

    • domestic waste
    • emission reduction
    • reuse of materials
    • municipal waste
    • incineration residue
    • ash
    • incineration of waste
    • alternative material
    • low carbon technology

    TARGET EU LEGISLATION

    • Directive 2008/98 - Waste and repealing certain Directives (Waste Framework Directive) (19.11.2008)
    • Directive 2006/21 - Management of waste from extractive industries and amending Directive 2004/35/EC (15.03.2006)
    • Directive 1999/31 - Landfill of waste (26.04.1999)

    PARTNERSHIPS

    Name Type
    AVR(AVR-Afvalverwerking B.V.), Netherlands Participant
    Kijlstra(Kijlstra B.V.), Netherlands Participant

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